PLASTIC CAPS MACHINES

Type ITVE-MRR-IRV line for cutting the tamper evident ring, folding the inner flap of plastic caps and inserting pre-cut liners pre-stacked in tube.

First machine type ITVE-MRR with first flywheel dedicated to cutting the tamper evident ring and second flywheel (optional) for folding the inner flap.
Loading and discharging stars synchronized with the main flywheel and photocells;
External slitting blade for quick replacement;
Possibility of processing caps having different diameters without having to replace the gears;

Second machine type IRV for inserting pre-cut liners pre-stacked in tube inside the cap.
Exit conveyor belt with the possibility of installing a vacuum system to allow integrating a vision system (cameras not included); Box diverter for loading 2 boxes.

Options: Quality inspection system (cameras excluded); ionization and dust aspiration system; noise reduction enclosures; box diverter for loading 4 boxes or automatic box conveyor.
The machine complies with European safety laws (CE).

Index motion slitting machine with 2 heads for cutting the tamper evident ring of plastic closures.

Transfer star with intermittent movement.

Blade heated by a resistance controlled by a thermo-regulator.

Air cooling system.

The machine complies with European safety laws (CE).

Output: 15.000 pcs/hr maximum.

Index motion special slitting – folding machine with 1 head for cutting the tamper evident ring and folding the inner flap of plastic closures having big diameters (from Ø40mm to Ø65mm).

Transfer star with intermittent movement.

Slitting station with 1 head with blade heated by resistances controlled by a thermo-regulator.

Air cooling system.

Folding station with 1 punch.

Options: serpentine accumulation channel with heating system; closure temperature closed loop control.

The machine complies with European safety laws (CE).

Output: 7.500 pcs/hr maximum.

Type ITVE rotary machine for cutting the tamper evident band of short plastic closures (type mineral water, soft drinks, dairy…)

Two versions:

1. FAST with 8, 10 or 12 heads having an output from 48.000 to 72.000 pcs/hr;
2. SUPER FAST with 16 or 20 heads having an output from 96.000 to 120.000 pcs/hr;

Loading and discharging stars synchronised to the main flywheel with photocell control;

External cutting blade for a fast replacement;

Possibility of processing closures with different diameters without having to replace the gears;

Discharge conveyor belt with the possibility of installing a system with vacuum to allow the integration of a quality control system (cameras not included), if required;

Box diverter for loading 2 cardboard boxes;

New compact design to reduce the footprint.

The machine complies with European safety laws (CE).

Type ITVE-MRR rotary machine for cutting the tamper evident band and folding the inner flap of short plastic closures (type mineral water, soft drinks, dairy…)

Two versions:

1. FAST with 8, 10 or 12 heads having an output from 48.000 to 72.000 pcs/hr;
2. SUPER FAST with 16 or 20 heads having an output from 96.000 to 120.000 pcs/hr;

Loading and discharging stars synchronised to the main flywheel with photocell control;

External cutting blade for a fast replacement;

Possibility of processing closures with different diameters without having to replace the gears;

Discharge conveyor belt with the possibility of installing a system with vacuum to allow the integration of a quality control system (cameras not included), if required;

Box diverter for loading 2 cardboard boxes;

New compact design to reduce the footprint.

Options: second flywheel dedicated to folding the inner flap of the closure; system for pre-heating the closures; quality control system (cameras not included); ionisation system; dust aspiration system; noise abatement protections; box diverter for loading 4 cardboard boxes or automatic system with conveyor for boxes.

The machine complies with European safety laws (CE).

Type ITV8-ARV1616 cutting – folding – assembling line for special plastic closures composed of:

– n. 1 continuous motion vertical rotary slitting machine with 8 heads for cutting the plastic cap;
– n. 1 continuous motion rotary assembling machine with 2 flywheels with 16 punches each for folding the internal flap of the plastic cap and assembling it with the inner cap.

The machines comply to European safety laws (CE).

Output: 20 – 27.000 pcs/hr depending on closure type

Cutting – assembling line for special plastic closures composed of:

• n. 1 continuous motion vertical rotary slitting machine with 5 heads for cutting the first plastic component (overcap);
• n. 1 continuous motion vertical rotary slitting machine with 5 heads for cutting the second plastic component (body);
• n. 1 continuous motion rotary assembling machine with 1 flywheel with 16 punches for assembling the 2 plastic components that have been previously cut.

The machines comply to European safety laws (CE).

Output: 20 – 25.000 pcs/hr depending on closure type

Machine for cutting the liners from coil and inserting them into aluminium or plastic caps.

Horizontal decoiler with the possibility to load one complete pallet.

Coil advancement system with linear motor.

Die tool with 2 columns with the possibility of having from 1 to 4 cutting/inserting punches according to the required output and the closure size. Shear for cutting the scraps at each stroke.

Simplified coil junction (beginning/end) and detection of the junction applied by the coil supplier.

Options:

Quality control system (cameras not included);

ionisation system;

dust aspiration system.

The machine complies with European safety laws (CE).

Output: from 8.000 to 36.000 pcs/hr depending on the number of punches and closure type.

Index motion special slitting – folding machine with 1 head for cutting the tamper evident ring and folding the inner flap of plastic closures having big diameters (from Ø40mm to Ø65mm).

Transfer star with intermittent movement.

Slitting station with 1 head with blade heated by resistances controlled by a thermo-regulator.

Air cooling system.

Folding station with 1 punch.

Options: serpentine accumulation channel with heating system; closure temperature closed loop control.

The machine complies with European safety laws (CE).

Output: 7.500 pcs/hr maximum.

Laboratory slitting machine with one head for cutting the tamper evident ring of plastic closures:

• Flywheel with 3 to 6 different axle centres to accept various cap diameters.
• Pneumatic cylinder for stopping the cap onto the head.
• Blade heated by a resistance controlled by a thermo-regulator.
• Air cooling system.

Folding equipment for folding the inner flap of plastic closures:

• Pneumatic movement
• Air treatment group
• 2-hands drive

The machine complies with European safety laws (CE).

Index motion inserting machine for inserting pre-cut and pre-stacked liners in tube inside plastic or aluminium caps.

• Transfer star with intermittent movement.
• Inserting station with 1 or 2 punches.
• Height check of the punch for checking the presence / absence of the liner or double liners.
• Tube for feeding pre-stacked liners.

Options:

• Hot-melt gluing station and infrared sensors for checking the temperature of the glue;
• Automatic loading system for 8/10 tubes with linear axis driven by brush less motors, photoelectric barrier for stopping the movement during the loading phase and management of the tubes’ loading sequence from operator’s panel.

The machine complies with European safety laws (CE).
Output: from 6.000 to 12.000 pcs/hr maximum depending on the number of punches and on the type of closure.